Link-systems OmniLink 5000 Manual do Utilizador

System 5000Press ControlAUTO SETUPMODULECOLOR DISPLAYOPERATING MANUALVERSION 1.1LINK ELECTRIC & SAFETY CONTROL COMPANY444 McNALLY DRIVE, NASHV

April 12, 2012 Manual Version 1.12.4The example above can be taken one additional step if two press operators are given different usernames and differ

April 12, 2012 Manual Version 1.12.5SPMSPM00OrderCounterPC STATUSREADY TO STROKECounter OFFAutoSetupCHANGENUMBERSPMSPM00OrderCounterPC STATUSREADY TO

April 12, 2012 Manual Version 1.12.6Step A: Select the restricted item. In the example shown in Figure 2.2 the restricted item is SlideAdjust #1 set

April 12, 2012 Manual Version 1.13.1NOTE: NEVER remove or install any card in the OmniLink 5000 when the power to thecontrol is on. Doing so can dama

April 12, 2012 Manual Version 1.13.2Figure 3.2: Type “A” Valve ConfigurationFigure 3.3: Type “B” Valve ConfigurationSection 3.2 Valve SystemsCounterba

April 12, 2012 Manual Version 1.13.3Figure 3.4: Type “C” Valve ConfigurationFigure 3.5: Typical Counterbalance SystemType “C” An integrated Fill/Dump

April 12, 2012 Manual Version 1.13.4Figure 3.6: Auto-Counterbalance with Type “A” Integrated Valve.Figure 3.7: Auto-Counterbalance with Type “C” Integ

April 12, 2012 Manual Version 1.13.5Figure 3.8: Acceptable Locations for Mounting Counterbalance PressureTransducer.Section 3.3.1 Counterbalance Press

April 12, 2012 Manual Version 1.13.6Figure 3.9: Typical Standard Cushion SystemFigure 3.10: Cushion System with Type “B” IntegratedValve.Section 3.3.2

April 12, 2012 Manual Version 1.13.7Figure 3.11: Acceptable Locations for Mounting CushionPressure Transducer.Section 3.4.1 Cushion Pressure Transduce

April 12, 2012 Manual Version 1.13.8control came configured for a cushion adjust system, then a wiring diagram should have been providedas part of the

April 12, 2012 Manual Version 1.13.9NOTE: The cable should remain unbroken except for the connector in this junction box tokeep the shield integrity -

April 12, 2012 Manual Version 1.13.10NOTE: Balluff liner transducers with low profile housing and captive magnet have twospecial mounting instructions

April 12, 2012 Manual Version 1.14.1NOTE! An access code is required to reach the configuration menus of theOmniLink 5000 press control. The code is

April 12, 2012 Manual Version 1.14.2StrokeModeSingle StrokeDriveSpeedStrokeSpeedSPMSPM00OrderCounterPC STATUSCounter OFFAutoSetsEXIT00Program/Run Swit

April 12, 2012 Manual Version 1.14.3parameter is currently selected. Softkey 1 (the uppermost vertical softkey) will change its descriptionbased on t

April 12, 2012 Manual Version 1.14.4For hydraulic overloads this value should be the pressure specified by the pressmanufacturer for rated tonnage ope

April 12, 2012 Manual Version 1.14.5tons were stored for a job and the display unit is changed to pounds, when the jobis recalled it will be set to 40

April 12, 2012 Manual Version 1.14.6is recalled it will be set to 4000 pounds.Fault Time If the pressure in a counterbalance, cushion, or hydraulic o

April 12, 2012 Manual Version 1.14.7a) Go to the “Auto Sets” screen. This screen is reached by pressing the “AUTO SETS” softkey inthe Main Menu or Pr

April 12, 2012 Manual Version 1.1iTable of Contents Section 1 Introduction ... 1.1Section 1.1

April 12, 2012 Manual Version 1.14.8Slide Slot Corresponds to the physical slot number (SS1 in the example of Figure 4.3)selected for configuration on

April 12, 2012 Manual Version 1.14.9While the automatic slide adjust system will normally make its initial adjustmentto within .001" (.02mm) of t

April 12, 2012 Manual Version 1.14.10WARNING! Since the slide adjust configuration procedure requires measurement ofthe space between the press slide

April 12, 2012 Manual Version 1.14.11WARNING: After calibration always check for proper operation of the slide adjustsystem as wiring or transducer fa

April 12, 2012 Manual Version 1.14.12NOTE: It is very important to make as accurate a measurement as possible for theUpper and Lower Calibration Point

April 12, 2012 Manual Version 1.14.13WARNING: After calibration always check for proper operation of the slide adjustsystem as wiring or transducer fa

April 12, 2012 Manual Version 1.15.1StrokeModeSingle StrokeDriveSpeedStrokeSpeedSPMSPM00OrderCounterPC STATUSCounter OFFAutoSetsEXIT00Program/Run Swit

April 12, 2012 Manual Version 1.15.2various sub-systems.c) Each configured sub-system has a fault message. Under normal conditions, this fault should

April 12, 2012 Manual Version 1.15.3will not be used for production operation setup. Note that this key is onlyavailable when the RUN/PROG keyed swit

April 12, 2012 Manual Version 1.1iiSection 5 Operation ... 5.1Section 5.1 Slide Adjust Operat

April 12, 2012 Manual Version 1.15.4Fault If the slide adjust system detects an error it will be reported on this line. A faultoccurs when a hardware

April 12, 2012 Manual Version 1.15.5NOTE! A counterbalance pressure that is far too low or far too high during any shut heightadjustment may place e

April 12, 2012 Manual Version 1.15.6Section 5.1.4 Slide Fault and StatusThe last fault and current status of the slide system are displayed for diagno

April 12, 2012 Manual Version 1.15.7Fault If the air system detects an error it will be reported on this line. A fault occurswhen a hardware or firmw

April 12, 2012 Manual Version 1.15.8The RUN/PROG key, a user code, or both may be required to change them. If a force setpoint isentered, the proper

April 12, 2012 Manual Version 1.16.1Section 6 Diagnostics - Fault and Status MessagesWhen the press control screen reports a stop condition that indic

April 12, 2012 Manual Version 1.16.2This could be a bad connection to the fill valve, a failed fill valve, or no plantair pressure. Probably the most

April 12, 2012 Manual Version 1.16.3Hyd Overload Tripped The hydraulic overload operation screen will display this message when thepress hydraulic ove

April 12, 2012 Manual Version 1.16.4unplugged connector, failed power supply, failed transducer, or option board(5000-10B) problem. For rotary slide s

April 12, 2012 Manual Version 1.16.5shown if the position transducer is still functioning correctly.Waiting for Cntr-Bal The slide adjust system is wa

April 12, 2012 Manual Version 1.11.1Section 1 IntroductionThe 5000-10 Auto-Setup Module (ASM) allows the OmniLink 5000 Press and Automation control t

April 12, 2012 Manual Version 1.1A.1Appendix A Configuration ExamplesThis section of the manual will go though an example setup of each kind of system

April 12, 2012 Manual Version 1.1A.2supported units. The units can be pounds, kilograms, tons, or metric tons. We are using pounds. Notethat the un

April 12, 2012 Manual Version 1.1A.3currently in the cushion system.Next we move the editing cursor to the “Maximum Pressure” line. Since we found ea

April 12, 2012 Manual Version 1.1A.4Now we go to the “Auto Sets” screen and with the RUN/PROG switch in PROG hit the “CONFIGURE”softkey. After typing

April 12, 2012 Manual Version 1.1A.5some information needs to be gathered. A GEMCO 952 series linear transducer is mounted on the press slide. From

April 12, 2012 Manual Version 1.1A.6inches.Now we take the press back to the top of the stroke. With the slide adjust switch on, “JOG UP” and“JOG DOW

April 12, 2012 Manual Version 1.1A.7See section 5.1 for further details on slide adjust operation.Section A.5 Example Rotary Slide Adjust Configuratio

April 12, 2012 Manual Version 1.1A.8Now we take the press back to the top of the stroke. With the slide adjust switch on, “JOG UP” and“JOG DOWN” soft

April 12, 2012 Manual Version 1.1B.1Figure B.1: Typical Counterbalance Wiring Diagram.Appendix B Typical Wiring Diagrams

April 12, 2012 Manual Version 1.11.2Section 1.3 Shut Height ControlWhen a linear or rotary shut height control module is provided, the OmniLink 5000 c

April 12, 2012 Manual Version 1.1B.2Figure B.2: Typical Cushion Wiring Diagram.

April 12, 2012 Manual Version 1.1B.3Figure B.3: Conceptual Dual Resolver Mounting.

April 12, 2012 Manual Version 1.1B.4Figure B.4: Typical AMCI Dual Resolver Wiring Diagram.

April 12, 2012 Manual Version 1.1B.5Figure B.5: Typical GEMCO Dual Resolver Wiring Diagram

April 12, 2012 Manual Version 1.1B.6Figure B.6: Conceptual Linear Transducer Mounting

April 12, 2012 Manual Version 1.1B.7Figure B.7: Typical GEMCO Linear Transducer Wiring

April 12, 2012 Manual Version 1.1B.8Figure B.8: Typical MTS Temposonics II Linear Transducer Wiring

April 12, 2012 Manual Version 1.1B.9Figure B.8A: Typical Balluff Linear Transducer Wiring

April 12, 2012 Manual Version 1.1B.10Figure B.9: Typical Slide Motor Starter Wiring With Auxiliary ContactorFigure B.10: Typical Slide Motor Starter W

April 12, 2012 Manual Version 1.1C.1Figure C.1: Logic Module Firmware Chip LocationsAppendix C Installation Of OmniLink 5000 FirmwareFirmware for the

April 12, 2012 Manual Version 1.12.1Section 2 Parameter Entry and Access ControlSection 2.1 Parameter EntryThroughout the OmniLink control, a fairly s

April 12, 2012 Manual Version 1.1D.1Note! Step 1 MUST be done even if a LOX valve is opened in step 2 since thecontrol may try to pressurize the syste

April 12, 2012 Manual Version 1.1D.2Note! Step 1 MUST be done even if a LOX valve is opened in step 2 since thecontrol may try to pressurize the syste

April 12, 2012 Manual Version 1.1E.1Appendix E Configuration SheetsSection E.1 Air System Calibration SheetsAir PressureConfigurationAir Pressure Conf

April 12, 2012 Manual Version 1.1E.2Air PressureConfigurationAir Pressure Configuration Slot #4 Board ___________________________Name ___

April 12, 2012 Manual Version 1.1E.3Section E.2 Shut height Calibration Sheets Linear TransducerSlide ConfigurationSlide Configuration Slo

April 12, 2012 Manual Version 1.1E.4Rotary TransducerSlide ConfigurationSlide Configuration Slot #1 Board Rotary TransducerName _________

April 12, 2012 Manual Version 1.1F.1Appendix F SpecificationsSection F.1 5000-10A Pressure Control BoardAC Output Relays: Voltage: 120VACCurrent: 1Amp

April 12, 2012 Manual Version 1.12.2LOWERCASEUPPERCASETEXTENTRYABORTEDITCURSORLEFTCURSORRIGHTSPACESELECTLETTEREXITABCDEFGHIJKLMNOPQRSTUVWXYZ.+-=()%<

April 12, 2012 Manual Version 1.12.3Section 2.2 Access ControlThe OmniLink control has several parameters or operations that have limited access. In