Link-systems Omni II Automatic Setups Module Manual do Utilizador Página 1

OmniLink IIPress AutomationControl Automatic SetupModuleOPERATING MANUALVersion 1.1LINK ELECTRIC & SAFETY CONTROL COMPANY444 McNALLY DRIVE, NA

October 16, 2008 Manual Version 1.1 2-4 the password the operator can reset auto setup faults. This is the only auto setup related item to whic

October 16, 2008 Manual Version 1.1 2-5 Section 2.2.6 Access Control Operation To gain access control the user must use one of two me

October 16, 2008 Manual Version 1.1 2-6 SPMSPM00OrderCounterPC STATUSREADY TO STROKECounter OFFAutoSetupCHANGENUMBERSPMSPM00OrderCounterPC STATU

October 16, 2008 Manual Version 1.1 2-7 After performing the steps listed above, the user will be logged in to the password system. The user wi

October 16, 2008 Manual Version 1.1 3-1 Section 3 Installation Section 3.1 Auto-Setup Module Installation The OmniLink II Press Automation Co

October 16, 2008 Manual Version 1.1 3-2 AUTO SETUPNEUGNDGNDL1A4SSS1A3SS2ASS21SA Figure 3-2 Faceplate Section 3.1.1 Module Assembly The OmniLi

October 16, 2008 Manual Version 1.1 3-3 After installing the plug-on boards to the base card and selecting the correct Module Number, slide the

October 16, 2008 Manual Version 1.1 3-4 1. Input Power 2. High Speed Serial Bus Cable 3. Set High Speed Serial Bus Termination Switch Wiring

October 16, 2008 Manual Version 1.1 3-5 The 4 pin plug supplied for connection of the high speed serial bus is a dual connector plug. This dual

October 16, 2008 Manual Version 1.1 3-6 below a minimum value set by the manual regulator (as long as there is shop air pressure). This prevent

October 16, 2008 Manual Version 1.1 3-7 Figure 3-7 Type "C" Valve Configuration Section 3.3 Counterbalance Control Installation The

October 16, 2008 Manual Version 1.1 3-8 Figure 3-9 Auto-Counterbalance with Type “A” Integrated Valve Figure 3-10 Auto-Counterbalance

October 16, 2008 Manual Version 1.1 3-9 Section 3.3.1 Counterbalance Pressure Transducer Mounting The system uses an automatic method of contr

October 16, 2008 Manual Version 1.1 3-10 Section 3.3.2 Counterbalance Air Valve System Mounting The mounting location of the valve system is n

October 16, 2008 Manual Version 1.1 3-11 Figure 3-13 Cushion System with Type "B" Integrated Valve Section 3.4.1 Cushion Pressure Tr

October 16, 2008 Manual Version 1.1 3-12 Figure 3-14 Acceptable Location for Mounting Cushion Pressure Transducer Section 3.4.2 Cushion Air V

October 16, 2008 Manual Version 1.1 3-13 slide adjust. Slide adjust motor(s) must be wired to the automatic shut height adjust board(s). In addi

October 16, 2008 Manual Version 1.1 3-14 Slide adjust motor starters with and without auxiliary contactors are supported. Solenoid air valves f

October 16, 2008 Manual Version 1.1 4-1 Section 4 Configuration After the OmniLink II Press Automation Control Automatic Setup module is insta

October 16, 2008 Manual Version 1.1 i TABLE OF CONTENTS Section 1 Introduction...

October 16, 2008 Manual Version 1.1 4-2 device installation. The Device Configuration menu is also used to update the software in the various m

October 16, 2008 Manual Version 1.1 4-3 StrokeModeDEVICECONFIGUPDATEPROGRAM00TOPEXITPC STATUSProgram/Run SwitchStrokeSpeedMMSPM304.80LAST STOPAu

October 16, 2008 Manual Version 1.1 4-4 OmniLink system. The right column is used to indicate information pertaining to device status, such as “

October 16, 2008 Manual Version 1.1 4-5 a) Go to the Auto Sets screen. This screen is reached by pressing the AUTO SETS softkey in the Main

October 16, 2008 Manual Version 1.1 4-6 cushions. Slot AS5 controls hydraulic overloads. {Hydraulic Overload trip point control is currently u

October 16, 2008 Manual Version 1.1 4-7 parameter that the editing cursor is currently on. It gives a short version of how the parameter is use

October 16, 2008 Manual Version 1.1 4-8 setting is 2. Fault Time If the pressure in the counterbalance goes out of tolerance due to a lea

October 16, 2008 Manual Version 1.1 4-9 be changed. The up and down arrow keys move the editing cursor from one parameter to another. See Appe

October 16, 2008 Manual Version 1.1 4-10 Type “B” and “C” valve systems may be used to provide a minimum pressure through their manual regulator

October 16, 2008 Manual Version 1.1 4-11 tolerance limits. To configure a particular air system, move the cursor to that system and press the C

October 16, 2008 Manual Version 1.1 ii Section 4.2.2.2 Calibrating a Rotary Slide Adjust System ...4-13 S

October 16, 2008 Manual Version 1.1 4-12 Mode Use the CHANGE MODE softkey to cycle the status from ON to MAN to OFF and back to ON. O

October 16, 2008 Manual Version 1.1 4-13 make a preliminary stop slightly above the desired setpoint. The system will then incrementally “pulse”

October 16, 2008 Manual Version 1.1 4-14 To calibrate a rotary slide adjust system: a) Make sure the upper and lower

October 16, 2008 Manual Version 1.1 4-15 e) The system now needs an upper calibration point. With the press slide as near as possible to b

October 16, 2008 Manual Version 1.1 5-1 Section 5 Operation The purpose of the Automatic Setup module is to allow automatic adjustment of such

October 16, 2008 Manual Version 1.1 5-2 b) Each configured sub-system has a status. Under normal conditions, this status will read “At Pres

October 16, 2008 Manual Version 1.1 5-3 “CONFIGURE” Allows the individual options such as counterbalance, cushion, and slide adjust modules

October 16, 2008 Manual Version 1.1 5-4 linear or rotary transducer mounted on the slide system of the press. The units for the position can be

October 16, 2008 Manual Version 1.1 5-5 Section 5.1.2 Automatic Slide Movement Automatic movement of the slide can be initiated by either pres

October 16, 2008 Manual Version 1.1 1-1 Section 1 Introduction The 5100-10 Automatic Setup Module allows the OmniLink II Press Automation Cont

October 16, 2008 Manual Version 1.1 5-6 Section 5.1.3 Manual Slide Movement Manual slide movement can be controlled by the JOG UP and JOG DN

October 16, 2008 Manual Version 1.1 5-7 Section 5.2 Air System (Counterbalance, Cushion, and Hydraulic Overload Operation Counterbalances and

October 16, 2008 Manual Version 1.1 5-8 reported on the top line after the air system name for operator information. The ON setting is the norm

October 16, 2008 Manual Version 1.1 5-9 Section 5.2.4 Air System Fault and Status The last fault and current status of the air system are disp

October 16, 2008 Manual Version 1.1 6-1 Section 6 Diagnostics - Fault and Status Messages When the press control screen reports a stop conditi

October 16, 2008 Manual Version 1.1 6-2 Initializing The Automatic Setup module is receiving its settings from the operator terminal. This mes

October 16, 2008 Manual Version 1.1 6-3 Section 6.3 Counterbalance and Cushion “Status” Message At Pressure The air system is within t

October 16, 2008 Manual Version 1.1 6-4 Down Relay Shorted The “Down” solid state relay on the slide adjust board failed shorted. Indicates

October 16, 2008 Manual Version 1.1 6-5 Sys not Detected The hardware necessary for the system cannot be detected. For example if it was a

October 16, 2008 Manual Version 1.1 1-2 Section 1.2 Cushion Control Quick die change is becoming increasingly important to maintaining a comp

October 16, 2008 Manual Version 1.1 6-6 Auto-Move Active The slide is automatically going to the programmed slide setpoint. Ext Jog Up The

October 16, 2008 Manual Version 1.1 6-7 Coarse/Inc Turn Count Out of Synch The incremental turn count does not match the coarse resolver turn c

October 16, 2008 Manual Version 1.1 A-1 Appendix A Configuration Examples This section of the manual will go though an example setup of each ki

October 16, 2008 Manual Version 1.1 A-2 Set the Min. Pressure to 25. Per the specifications listed this is the required pressure when there is

October 16, 2008 Manual Version 1.1 A-3 course this data can also be obtained from the cushion manufacturer. Set Min. Cushion Force to 0. Set

October 16, 2008 Manual Version 1.1 A-4 Set the Tolerance to .004 in. Set the Pulse Distance to .010 in. Set the Pulse Time to 30 msecs (millis

October 16, 2008 Manual Version 1.1 A-5 move .001 inch - an acceptable value. Now it is time to use the AUTO ADJUST softkey. Enter a setpoint

October 16, 2008 Manual Version 1.1 B-1 Appendix B Typical Wiring Diagrams NEUGNDAL1GND4SAS1S3SS2AS2S1SAAUTO SETUP Figure B.1 Typical Counter

October 16, 2008 Manual Version 1.1 2-1 Section 2 Parameter Entry and Access Control Section 2.1 Parameter Entry Throughout

October 16, 2008 Manual Version 1.1 B-2 AUTO SETUPNEUGNDGNDL1A4SSS1A3SS2ASS21SA Figure B.2 Typical Cushion Wiring

October 16, 2008 Manual Version 1.1 B-3 Figure B.3 Conceptual Dual Resolver Mounting

October 16, 2008 Manual Version 1.1 B-4 NEUGNDAL1GND4SAS1S3SS2AS2S1SAAUTO SETUP Figure B.4 Typical AMCI Dual Resolver Wiring Diagram

October 16, 2008 Manual Version 1.1 B-5 Figure B.5 Typical Slide Motor Starter Wiring With Auxiliary Contactor Figure B.6 Typical Slide

October 16, 2008 Manual Version 1.1 B-6 Figure B-8 Remote Jog Up and Jog Down Push Button Wiring

October 16, 2008 Manual Version 1.1 C-1 Appendix C Lockout Procedure For Air Controlled Systems Section C.1 General Lockout Considerations Th

October 16, 2008 Manual Version 1.1 C-2 Section C.3 Valve Type “B” Lockout Procedure The type “B” valve has a manual regulator in parallel wit

October 16, 2008 Manual Version 1.1 D-1 Appendix D Specifications Section D.1 5100-10A Pressure Control Board AC Output Relays: Voltage: 12

October 16, 2008 Manual Version 1.1 2-2 say “CHANGE TEXT” or “CHANGE DESC.” In any case, hit this softkey to enter text entry mode. The right-

October 16, 2008 Manual Version 1.1 2-3 h) After the text has been changed as desired, press the ENT key to accept the changes. Section 2.2